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Bergen R/C Helicopters > Intrepid gas - trouble getting tail crown gear backlash tight enough
 
 
srhammett
Heliman
Location: near Seneca Rocks, West Virginia, USA

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I don't remember having this problem - not so much, anyway - on my original build, or when I've replaced the main gear before(once due to grass getting wound around the tail rotor, once due to a hard nose-down crash). It's a standard tail transmission, if that matters.

I was just taking off one day recently, heard a noise, and the tail spun out. I put it back down without difficulty.

I took it apart and saw that the tail transmission shaft (the short one that connects the delrin coupler and the pinion gear) had broken, up inside the coupler. It broke at a sharp angle, leaving some small, jagged pieces. No other visible damage, other than some teeth stripped off of the main gear. The delrin coupler was ok as far as I could tell. Even so, I've replaced it, along with the coupler pin and brass spacer.

That's the background. I'd welcome any ideas as to the cause of the shaft damage, but I realize it might have been vibration related, and no sermons are required on that subject, thanks! . The immediate problem I have is too much backlash between the pinion and main gears. I can't seem to get rid of it.

I've flown it some since, but the main gear is already showing abnormal wear. (Time to order gear no. 5 %( !) Now, even if I remove the 3x35m screw through the main bearing block and loosen the other four screws holding the carriage, it just won't slide down far enough. I've oiled it where it contacts the side frames and bearing block so it moves up and down easily, but only for a distance of 1-2mm.

The cradle is so beefy, I can't imagine it being the culprit. The bearing block is in good shape. I haven't tried loosening and re-adjusting the main shaft to see if the gear can move a little higher, but it doesn't seem likely; there's no up or down play between the gear and shaft.

Something's blocking it, but it's really hard to see up in there.

Any ideas? Thanks!

Stu
11-03-2009 09:10 PM
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climbout
Heliman
Location: Adelaide, Australia

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Hey Stu,

I found when adjusting mine that loosening the bolts holding the bottom bearing block allowed that to come up just a hair. You will also need to lower the top main shaft collar the same amount.

Doing this left me with pretty much perfect engagement of the crown gear & tail pinion.

Hope this helps.

Pat
11-04-2009 02:25 AM
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srhammett
Heliman
Location: near Seneca Rocks, West Virginia, USA

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That makes sense - I'm on it! I'll report back today with results.

Thanks a million!

Stu
11-04-2009 10:25 AM
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Bergen R/C Helicopters > Intrepid gas - trouble getting tail crown gear backlash tight enough
 
 
srhammett
Heliman
Location: near Seneca Rocks, West Virginia, USA

My Posts This: Topic  Forum
Yep, worked like a charm. I knew something had to give to bring the main gear up a smidge higher, but I just couldn't work it out!

Climbout, I really appreciate the quick, clear, direct - and correct - response you provided. I've almost given up posting questions on forums, because the threads always go off on tangents, and straight answers to questions are rare. Hardly anyone actually reads other people's posts and tries to understand what the issues are, before they start spouting off. In fairness, I'm mostly talking about other sites, though. I'll be sticking around RR in the future!

Thanks again



Stu
11-05-2009 09:53 AM
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Bergen R/C Helicopters > Intrepid gas - trouble getting tail crown gear backlash tight enough
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